I’ve been meaning for a while to add a home-sewn plaid flannel shirt to my closet. This isn’t the shirt of my dreams, but it’s going to get a lot of wear.



This is a Sewaholic Granville with the same fit modifications as my other Sewaholic Granville. It’s a little less successful in this thick fabric, as it’s kind of occupying an awkward middle ground between indoor shirt and overshirt; in retrospect, I’d push it wider. I love the fabric though, a black-and-ivory Kaufman flannel. This may have wet my whistle for sewing an actual overshirt. Kaufman does staggeringly beautiful speckled flannel solids now!! I saw the olive in person and it’s gorgeous, plus this substrate is so satisfying to sew. Even though this Granville isn’t perfect, it’s cozy and I enjoyed the process.
I mostly rolled right along and followed the directions with no wacky diversions. As they were last time, the sleeves are really too long. Excellent for tucking cold fingers inside but not so good for washing dishes. This was a bright-but-cold finger-hiding day. I’m wearing them unrolled as a rule, partly because this is a heavy flannel for chilly weather, but also because I feel I earned it. I put in the time to get those sleeves right!

Slightly embarrassing after my recent tough talk about tower plackets, but I messed these up. Or not these, precisely, but their predecessors. I attempted to pattern match and got it exactly reversed – an ivory stripe on black, and a black stripe on ivory. I finished the shirt and actually wore it a couple times that way. Then because new sewing is on pause (I can’t pre-wash fabric right now) but that sewing mojo has to go SOMEWHERE, I sat down on a quiet Saturday morning and did it all again.
Luckily, because I sewed the cuffs in this way, I could unpick them without removing the button or worrying about the buttonhole. I unpicked and discarded the old placket pieces, and whip-stitched the cut line on the sleeve shut. I also unpicked the sleeve seam to just above the elbow (twice, because it’s French seamed) so I could spread the cuff end flat.
Time to cut a new, hopefully matching placket. Obviously my original system didn’t work, so I did the one thing I skipped amid all my mental contortions of figuring out the plaid the first time: I Googled it. It’s actually pretty simple. This tutorial is even from the Granville sewalong. I probably should have done that earlier! This time it went smoothly, though this fabric is a little too bulky for a pristine finish. The little buttons at the top are just for show.

I also sewed the hem a few times. First I sewed it exactly as written, but that left just an awkward flash of white at the center front, and I’d prefer to end on a dark horizontal stripe. So I unpicked the hem, straightened the front curve so no ivory would show when folded, and sewed it again. Then I realized I had cut one of the fronts slightly askew and the plaid was asymmetric. So I unpicked the longer side, trimmed it, and hemmed it again. Then I decided I didn’t like the look of cream thread topstitched on the black front edge there, so I hand-picked the hem with grey thread and unpicked the machine stitching. And here it remains!

If I get seized by another re-sewing mania, my next target would be the collar. I folded the button bands a little too much, so they’re wider than designed (for some reason my math was off on the day I cut). I should have shortened the collar piece slightly to compensate, but I didn’t think of it, so it ends a little too close to the end of the collar stand. This isn’t a big deal when I wear the shirt open, but if I want to button it all the way up the plaid lines diverge at the neck where it pulls apart to make space for the collar.

I’ve been considering adding flaps to the chest pockets, too. I don’t think it looks right to cut rectangular plaid on the bias, so I cut the pockets on-grain and pattern-matched the fabric underneath as far as I could. It diverges slightly because it covers the dart ends, so the bottom edge of the pocket isn’t quite parallel to the horizontal stripe anymore, but they’re still blending in pretty well. So what I have here is two fairly invisible pockets that I don’t put things in, because who uses chest pockets. Flaps would give them a little more context. On the other hand, do I need to draw focus to my invisible unused chest pockets, or am I just going loopy due to lack of new projects?

You might notice my total sewing time seems a little short for all the monkey business mentioned above. That’s because those changes were made after I wore the shirt in public, which means I mentally filed them under ‘mending’, and I don’t record mending times. If some sort of sewing authority ever audits my process I’m gonna be in trouble!


Are you enjoying our transition to long dark cozy evenings? It’s the stay-homiest time of year! I hope you’re gaining some quality sewing time. And I hope I’m gaining a washing machine soon, so I can sew new stuff too!
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Pattern: Sewaholic Granville shirt
Pattern cost: NA
Size: 12, modified fit
Supplies: 3 yards Kaufman Mammoth Flannel in Ivory, Ryco’s, $33.00; thread; Ryco’s, $3.25; buttons from stash
Total time: 7.5 hours
Total cost: $36.25
Like the shirt, but my favorite line from your post is :
If some sort of sewing authority ever audits my process I’m gonna be in trouble!
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Haha, thanks! Don’t tip them off! 😉
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Wow, you really poured a lot of love and skill into that shirt, and it is worth it. The next-to-last photo shows the lovely curves of the shirt, the excellent pattern matching and your little fillip of creative expression, the leaves in a pocket.
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Thank you so much! This fabric is so pleasant and cooperative to sew. Also, those leaves may have ended up in the kind and generous photographer’s hair…
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Nice photography! That looks like a super practical and warm shirt, just what’s needed for this time of week.
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Thanks! I wonder what the style guides say about wearing a flannel overshirt over another flannel shirt. If I keep feeling as cold as I have been, we may find out.
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